What Are Semi-Automatic Filling Machines?

Semi-automatic filling machines are versatile and efficient solutions for packing liquids into containers across various industries. These filling machines are designed to cater to a range of viscosities from water-thin to thick gels. Semi-automatic filling machines require some manual input or movement to run, and are best for businesses that are scaling up from manual processes or require flexible production capabilities over high-speed production.

Semi-automatic in nature, these machines require only minor manual intervention in the form of placing and removing containers, but the filling process itself is automated. This allows our precise and consistent net weight filling capacity to run, preventing over-fills and product waste. The balance of manual and automated operations can make for a cost-effective solution, most suitable for small to medium-sized production runs, or fills for dangerous chemicals.

The adaptability of these ZimaPack machines outcompete other semi-automatic bottle filling machines in the industry, handling a range of container types and bottle materials all on one machine. From glass to plastic and aluminum, our machines can handle it all. This flexibility allows for a wider range of applications, from food and beverage to chemical and cosmetic industries, making them an asset in any liquid packaging product line.

Special Features & Applications:

  • • Hotfill (heated/jacketed tanks and nozzles & temperature probes with alarm settings)
  • • Automatic Tank Mixers for liquids with Pulp/Particulates
  • • Pressure Systems/Tank-less Fillers for viscous products
  • • Nitrogen Blanket Tanks & Nozzles
  • • Explosion Proof
  • • Wash-down Environment Upgrades
  • • Pharmaceutical Environment Upgrades
Type of Products Our Machines Can Fill
CLICK HERE TO LEARN MORE ABOUT THE TYPES OF PRODUCTS AND CONTAINERS OUR MACHINES CAN ACCOMMODATE

How Does a Semi-Automatic Filling Machine Work?

A semi-automatic filling machine streamlines the packaging process and automates the accurate and precise liquid filling process, while still relying on human operators for some portion of the process. The operation begins with an operator who manually places containers under the filling nozzles.

Once bottles are in position, the machine takes over and ZimaPack’s net weight dispenser nozzles fill to the exact net weight you need, not over-filling or under-filling the bottles to ensure less product waste and maximum efficiency. This filling method ensures that either high or low viscosity fluids are accurately dispensed in the bottle no matter the bottle’s shape, size, or material.

The machine’s nozzles are designed to prevent spills, leaving a clean, filled bottle ready for capping and sealing. Depending on your needs, the machine may also be equipped with specialized tips to handle foamy products or prevent product dripping between fills.

After filling, the operator removes the filled containers, placing them on a capping and sealing machine, and replaces those bottles with empty ones, continuing the cycle. This semi-automatic approach allows for greater flexibility in production and the ability to adapt quickly to different container sizes and shapes, or handle dangerous chemicals that need additional oversight during the production process.

The integration of advanced features in ZimaPack machines like door closure sensors and touch screen interfaces can further enhance the efficiency and ease of operation, further making these customized machines a robust solution for your liquid filling needs.

Ideal for Small to Medium Scale Production

Specifically engineered for small-to-medium scale production needs, a semi-automatic bottle filling machine can offer the perfect balance between speed and precision, ensuring efficient operation without compromising quality. At ZimaPack, we design each machine to cater to a variety of liquid viscosities and container sizes, making them an ideal choice for businesses that require flexibility in production.

Each machine offers the same flexibility and accuracy that you come to expect with our automatic filling machines, under the same cost-effective production policies, with the ability for additional human intervention and supervision throughout the filling process.

A user-friendly design keeps the operator in mind, keeping the machinery straightforward and accessible. Operators can quickly become familiar with the use of these machines, reducing training time and operational costs for manufacturers. The straightforward setup and operation also allows for rapid changeovers between products, an essential aspect for businesses with diverse product lines.

ZimaPack: Custom-Designed for Versatility

Designed for versatility, ZimaPack machines are customized to your unique needs. We don’t believe in one-size-fits-all solutions unlike other machine retailers. Our semi-automatic liquid filling machines are custom-designed to meet the specific requirements of your business. Whether you’re dealing with high viscosity creams, or free-flowing liquids, we have the expertise and experience to create a machine that fits your exact needs.

Handling a wide range of container materials and sizes all in one machine is something that many manufacturers dream of. With ZimPack, it’s a reality. Our machines can be built to handle all container types all on one machine, a rare capability in the industry, allowing for unparalleled flexibility in all your packaging options.

Built with quality components and the latest technology, ZimaPack machines ensure consistent and reliable performance for years to come. Our commitment to quality and consistency means less downtime and more productivity for your business. With our machines, you maintain high standards of accuracy and efficiency in every batch you produce, improving consistency and reducing waste with every bottle filled.

Revolutionary Clean-In-Place System

Every semi-automatic liquid filling machine comes equipped with our revolutionary clean-in-place system. This advanced feature ensures that the highest standards of cleanliness are applied to the machine, reducing downtime for cleaning and maintenance and maintaining the integrity of your products. Cleaning of the interior surfaces of the machines, including pipes, vessels, and fittings are all taken care of automatically, requiring minimal manual intervention.

With significant reduction in contamination risks while also saving labor costs, these machines ensure that your products are the highest quality possible.

What to Expect from ZimaPack’s Efficient Machines

Partnering with ZimaPack for your product filling needs means more than just buying a machine. It means gaining a consultation partner who is invested in your success. Our team of experts is always available to provide support on machines you purchase from us. We help you find the right solution for your needs, from initial consultation to custom design and installation, and ongoing maintenance.

We are always here to ensure your filling solutions continue to meet your needs, year after year. With our custom-building services and premier support, you can expect a blend of efficiency, reliability, and precision with every machine. Our machines are designed to streamline your process with features that enable quick changeovers, reduced waste, and consistency filling accuracy.

The robust construction of our machine ensures they withstand everyday use, making them a dependable and reliable part of your production line. Versatility allows for future integrations and upgrades to all ZimaPack machines, allowing you to change with new technologies or new production lines.

Experience Our Great Customer Service

At ZimaPack, we pride ourselves in providing exceptional customer service. Our relationship with your doesn’t end on the sales floor; we’re a partner with your business, providing tailored solutions for the core of your operations. We take that responsibility seriously, with comprehensive support that includes installation, training, and troubleshooting of all ZimaPack machines.

Our team of experienced professionals is always ready to assist you with questions or concerns that come up during the lifespan of the machinery, ensuring your production line runs smoothly. We are committed to your success.

Semi-Automatic: Same Great Customizations for Lower Volumes

Our semi-automatic liquid filling machines are engineered with the same level of customization and quality as our fully automatic models, but are specifically designed for lower-volume production that places a manual operator on the floor for oversight and process flow.

This approach also ensures that even smaller or emerging businesses can benefit from the advanced technology and custom features typically reserved for larger operations.

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What to Expect From Our Efficient Machines

Easy, Quick, Tool-less Change Parts

Changing components on our machines has never been this quick and straightforward, even without the need for tools. It is excellent for our customers that require more than one bottle or cap size. A snap-in change component allows for rapid, tool-free part insertion and removal. To make things quicker and more convenient for you, we offer options for dedicated cap chutes eliminating some change parts and allowing for faster changeovers.

Jam Detection System

In the event of a jam, we ensure that our jam-detecting system prevents the machine from continuing to rotate and causing any further damage. An alarm alerts the user to a jam via the machine’s screen with an illustration showing its origin or location.

Reject System

We can reject for incorrect weights, missing or crooked caps, missing foils, and quality control. The HMI screen (Human Machine Interface) can alarm and display the reject (these can also be shown in reports). A reject conveyor can be added so that the bottle can be safely guided onto a separate conveyor where an operator can collect and verify why it was rejected. The HMI will show why and a solution will be suggested to prevent further rejects.

Door Safety

When a machine door opens, the function immediately stops the machine from rotating. As soon as the machine comes to a halt, the screen will update to show which door is open. If the Filler is in the middle of filling a bottle it will continue to fill to the correct weight. Once the door is closed and the reset button is pushed the machine will continue to rotate.

User Access Levels

As a company, we place a high level of importance on the safety and security of our clients when they use our machines. Using your machine’s user access level feature, you can assign an Administrator, Operator, Manager, Technician, etc. Each assigned user will receive a user ID and password. Certain users can have access to all pages vs others can choose recipes/go into production but can’t make changes. This prevents operator errors, gives clear reports and helps with training!

The HMI screen and sync with a smartphone/tablet. Operators with access can use this feature to do anything the HMI screen does. Customizable reports are available on the HMI screen and can be downloaded or shared through an SD card and FTP server.

Custom Manual & How-to Videos

To ensure that our clients receive the best service and assistance, we create manuals and how to videos for each project or machine as a guide when operating.

Backed with Great Customer Service

We always listen to our clients and guarantee a same-day response. Rest assured that our team will resolve any issue as soon as possible. Remote troubleshooting is built into our software and allows us to access the machines quickly through a virtual private network (VPN) and sync with a smartphone /tablet for easy training/troubleshooting.